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Wind turbine repairs scheduled; Five of 10 machines turned off due to defects
October 18, 2008 by Charles Ramsay in Mesabi Daily News
October 18, 2008 by Charles Ramsay in Mesabi Daily News
It's not just a lack of wind as the reason why some of those wind turbines in the Taconite Ridge wind farm aren't turning.
Half of the 10 machines had to be turned off.
After a recent routine maintenance check, it was found that five of them had non-structural defects in some of the blades. The affected turbines were shut down and are awaiting repairs, which are expected to go through the end of the year, Amy Rutledge, Minnesota Power communications manager, said Friday.
Also filed under [
Minnesota]
The windmills — officially called “Liberty 2.5 Megawatt wind turbines” — are the first of their kind to be used commercially. They brought national attention to Lackawanna for its creative reuse of an abandoned industrial site.
The state-of-the-art turbines are so new that ClipperWind had anticipated a need for some tweaking here and there.
But resolving the problem has been more difficult than expected.
“This one’s a pain because you need a big crane,” acknowledged Bob Gates, ClipperWind senior vice president.
The work is expected to take several months, Gates said. ...While the gear boxes are being replaced, Gates said a reinforcing bond will be applied to the fiberglass blades to prevent any major damage from tiny cracks that have developed on some.
The Dangers of Wind Power
August 24, 2007 by Simone Kaiser and Michael Fröhlingsdorf in Business Week
August 24, 2007 by Simone Kaiser and Michael Fröhlingsdorf in Business Week
After the industry's recent boom years, wind power providers and experts are now concerned. The facilities may not be as reliable and durable as producers claim. Indeed, with thousands of mishaps, breakdowns and accidents having been reported in recent years, the difficulties seem to be mounting. Gearboxes hiding inside the casings perched on top of the towering masts have short shelf lives, often crapping out before even five years is up. In some cases, fractures form along the rotors, or even in the foundation, after only limited operation. Short circuits or overheated propellers have been known to cause fires. All this despite manufacturers' promises that the turbines would last at least 20 years.
Power-generating wind turbines will soon have to comply with tough new technical standards to ensure they can withstand typhoons, lightning strikes and other extreme weather conditions.
Wind-power generation is a major pillar in the government's push to use alternative energy sources to fight global warming. In recent years, however, storms have caused extensive damage to many wind turbines.
International standards drawn up in Europe are not sufficient to protect wind turbines from Japan's weather patterns, according to officials of the Nuclear and Industrial Safety Agency, an arm of the Ministry of Economy, Trade and Industry.
Also filed under [
Technology|
Asia]
Rahall's spokeswoman, Allyson Groff, said last week that committee staff already were working on the points of greatest contention - especially the wind provisions. The bill as introduced "was a proposal," she said. "Nothing was set in stone. He wanted to be able to work with the Republicans on this."
SPRINGVIEW, Neb. - In this ranching village near the South Dakota border, there's a Turbine Avenue and a Turbine Mart convenience store and the annual Wind Turbine Days festival.
But soon the two wind turbines that inspired those names - the first in Nebraska when they were erected in 1998 - may be coming down.
Frequent breakdowns and increasingly expensive repairs are dooming the graceful structures.
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Nebraska]
Gamesa Inc. on Friday identified a defect in an applicator used to apply a thin Fiberglas layer to wind-turbine blades as the cause of blade splintering and breakage.
The blades are manufactured at Gamesa's Ebensburg-area factory.
Also filed under [
Pennsylvania]
It all came down to glue. And how it was misapplied by workers.
Spanish wind-energy company Gamesa said "insufficient and irregular distribution of glue" caused large pieces to break off seven turbine blades at the Allegheny Ridge Wind Farm near Lilly, Cambria County. No one was injured during the mishap in mid-March, but pieces of the blades flew more than 500 feet, according to residents.
Also filed under [
Pennsylvania]
Whatever is causing turbine blades made at Gamesa Energy USA near Ebensburg to splinter should be known within weeks, a company representative said Wednesday.
Meanwhile, the startup of the Allegheny Ridge Wind Farm - which will become Pennsylvania's largest wind farm - will be on hold until the blade investigation is completed, Ellen Lutz, director of development for Gamesa's Atlantic Region, said Wednesday.
Also filed under [
Safety|
Pennsylvania]
DARTMOUTH - One of the many casualties of this weekend's storm was a windmill installed by former state Rep. Mark A. Howland.
Arthur Larrivee paid Mr. Howland $16,000 for a windmill and solar panel system for his home at 620 Tucker Road and received everything he asked for: two windmills atop 35-foot-high poles, four solar panels and electrical equipment to convert the power generated into electricity.
But on Monday morning, he woke to find that the steel poles of one windmill had snapped clean off about 4 feet above the ground, leaving the windmill lying on the ground. "I honestly couldn't believe it," said Mr. Larrivee, a real estate broker and Republican activist. "It had to be a flaw in the piping."
Also filed under [
Safety|
Massachusetts]
An Australian company that wants to buy a Cambria County wind farm might walk away if it's not determined what caused seven turbine blades to crack and large pieces of two blades to fly off.
The problems at the Allegheny Ridge wind farm are a serious concern, said Neal Emmerton, regional asset manager for Sydney-based Babcock & Brown. Gamesa, the Spanish firm that developed the facility, has been paid, but the deal won't be final until the blade issues are resolved, he said.
Also filed under [
Safety|
Pennsylvania]
Trade association: ‘blade problems are rare’
March 24, 2007 by Kathy Mellott in The Tribune-Democrat
March 24, 2007 by Kathy Mellott in The Tribune-Democrat
Wind-energy experts say incidents such as the splintering of two blades and cracks in five others produced at Gamesa's Cambria Township factory are rare.
The American Wind Energy Association views the problem as a fluke, an anomaly that turned up in a time-proven industry involving a highly respected company.
"We haven't heard of anything like this before. There have been thousands of blades installed, and this is a first," said Christine Real-de-Azua, spokeswoman for the wind energy national trade association, based in Washington, D.C.
"Offhand, this doesn't seem like a big issue. We haven't heard of any other problems."
Also filed under [
Pennsylvania]
Repair work is due to begin this week on a wind farm off the coast of Kent which has seen a third of its turbines grind to a halt since early December.
Of the 36 turbines erected off Herne Bay - on the Kentish Flats - 12 have experienced gearbox problems.
Four have been repaired but the others have been running at reduced efficiency pending a break in the weather.
The Danish firm Vestas, which owns and maintains them, said the high failure rate was unusual.
Also filed under [
UK]
HIGASHIDORI, Aomori Prefecture–The industry ministry Wednesday said it is trying to determine what caused a 68-meter-high wind turbine to collapse earlier this week since strong winds apparently were not blowing at the time.
The incident at the Iwaya Wind Farm in the Iwaya district of Higashidori in this northern prefecture is thought to have occurred late Monday, according to officials of Eurus Energy Holdings Corp., which manages the wind farm.
While no one was injured, the incident resulted in temporary power outages to homes in the area because power lines were severed.
Strong Wind Uncovers Weaknesses - Wind energy installations grew at a record pace in 2005. With the extension of production tax credits, the wind industry is in a boom cycle. However, challenges still buffet the industry.
April, 2006 by Teresa Hansen, Associate Editor in Power Engineering
April, 2006 by Teresa Hansen, Associate Editor in Power Engineering
To continue its rapid growth, wind energy must overcome some major hurdles in the next few years. Market development in the United States is strongly dependent on the federal PTCs, which for now must be periodically renewed by Congress.